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Checked the pinion bearing at lunch. No play, end play nor up and down. Seems tight.


checked the output of the transfer case too.  no play there either.


However, when I start of under hard throttle I can hear a slight clicking. Like a bearing, for just a few revolutions then goes away. 


I am at a loss on this.


Who on the board here is good at this stuff or wants to take a shot at it?


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