Well if I do the stroker and get everything balanced well to spin a little faster. I've read that I can bolt up the 4.2 intake to the 4.0 head with a little modifying. Maybe upgrade to a offy duel plane intake and 4.0 exhaust manifold. It sounds like it'll breath better at higher rpms. Do y'all agree that this is a sound plan?
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Not exactly. If you want it rev happy don't stroke it. If high Rpm's are what you are after,
Port the head, rods and rod bolts, big cam and solid lifters, big valves.
Or boost.
None of that is cheap.
A dual plane intake isn't build for high rpm use.
Pretty sure the port heights are different on 4.2 vs 4.0HO and mismatched ports between intake and head will kill higher rpm flow.
If you want good cheap power, build a stroker, put a decent cam in it, and run fuel injection for good driveability.
A quick revving stroker uses the 89/90 crank as it's the lightest, and already has the snout for the serpentine belt.
Port the head to improve high rpm flow.
Don't run a huge cam as the the stock valves,rods, springs (with shim for cam) , and injection are good for the 5200 rpm red line.
Also too big of a cam will have a poor vacuum signal at idle due to the overlap.
Run some bigger injectors and disconnect the vacuum line to the FPR and done.
Then match your gearing, tire size, and cruise rpm to you cam.
Too much carb on any motor will cause poor driveability and poor throttle response as airflow through the carb will slow, even at WOT.
Building a high rpm motor will not be budget friendly.
Is your desired rpm range out of the range of most engines?
Why not regear or change tire size?
Both are cheaper than a high $$ high rpm build.