Any noise or chatter.............a guy I know well installed a new ( to him ) trans. and tc in his Toyota by himself, in the yard w a floorjack on 2x10s and had a much similar problem..............after much cursing, bleeding, cursing, drinking troubleshooting ( not all in order and repeated ) he popped the boot off the fork and used a mirror and flashlight to see the twisted fork. The fork apparently popped 1/2 off while he struggled, cursed, wiggled, jacked, twisted, in/outed the thang trying to send the it home, laying on the grass w the skeeters........... Satisfied when it stuck good, he had put EVERYTHING back together w/o this important information........... He could not really tell the fork was twisted on the tabs from looking @ the slave side of the fork while troubleshooting, but the crowbar worked and peek inside showed the problem. It worked MUCH better after the fork was put in it's place on the TO bearing.