ncbeachjeep said:
Thanks guys for all the input. I really don't want to go to SOA, I just want 2-3 more inches of lift but I am considering cutting the fenders now. Any input on the best way to cut the fenders and make them look good?
Step 1: Get yourself a set of TJ rear fender flares.
Step 2: Use a c-clamp to hold em in place and step back/adjust until you get them just right (top of fender running "parallel" to edge of the "pickup bed rail" etc
Step 3: Mark the metal along the inner lip on the TJ flare in place, using a metal scribe (or screwdriver or perm marker) This should get your pattern.
NOTE: You may want to actually cut out slightly further (less deep of cut) and then notch the metal every few inches. Then you can use pliers/wide clamp thingy to bend the tabs back thus creating a stronger lip.
NOTE2: When you make the cuts etc this is gonna be sharp edges, be careful, maybe use metal file to soften the edge from knifelike!
Step 4: Go ahead and mark your new holes for mounting the flares while they are still clamped on there! Then remove and get ready to cut metal.
Step 5: a "cut off" wheel on a drill/rotary tool works cut, takes a while. A sawzall will be FAST, but be careful and take it slow or you will make ugly cuts too fast, etc. A "jigsaw" also works really well for this as you can turn/follow the curves nicely.
Last step, clean it up and then PAINT the edges/exposed metal with something, primer, if nothing else buy a rattlecan of Rustoleum enamel and TAPE off so you don't get alot of overspray on the Jeep, inner fender doesn't matter since dirt etc gets on it anyway. Once the paint has sealed up nicely, bend over those tabs. Then REPAINT since you just knocked some off when bending the tabs.
Finally, mount the fenders! (Old TJ fender flares might be faded, you can rattlecan paint them shiny black again and they will look like new! Or even flat black will spice em backup from faded out look)
Hope that helps, that is prob more than many folks did, but I sense you have a nice looking ride and want it to look good afterwards even if you are cutting off extra metal.
Front fenders....prob dont' needed any trimming? Just the rears is my guess..