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I took my box apart to tap it, and I also had to cut the end of the tap off because it was bottoming out before it had cut deep enough.  The box was super easy to disassemble and put back together.  Stock 85 FS Bronco PS box.  I used a fairly large tube and fin style A/T cooler on the return line.  I also pulled the fitting out of the pump on the pressure side and drilled it out for more flow.