YJ 2.5to 4.0L swap

Nickbella

Member
Joined
Jul 12, 2018
Location
Bakersfield, cA
Want to upgrade to 4.0L I6. Found the following block etching FF8933002665 cj i believe (see below). Can anyone confirm the model and year and advise if I am better off looking for another block/engine for my 94 YJ? I know I need a new harness, ECU, Transmission...

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You don’t get to reuse anything. You would need the 4.0 tranny and Tcase as well, as they are all different. The frame mounts are different, wiring harness fan shroud, starter, everything. It is basically an entire drive train swap and you could just as easily drop a 5.3 LS/TH350 into it and be much happier for about the same amount of work an money.

However, if you insist, it can and has been done. But you pretty much need a whole donor vehicle next to it. I sure wouldnt waste time putting an older 4.2 into it. You would want to stick with at least a 94+ HO 4.0 engine. A good option would be to pick up a wrecked XJ that had a good drive train and swap the engine, tranny and TCase right into and just thin the harness down to the bare minimum in the process.
Again, just as much work as a 5.3 swap.

I had a 2.5 TJ and quickly learned a 4.0 swap was not as simple as I thought.
 
I may be interested in that 2.5 Jeep if its stock, and you’re not actually in Bakersfield CA...
 
I believe it was @shawn who said the proper way to swap in a I6 was to sign the title of the I4
 
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