Ah, glad you brought this back up.
I got the anemometer and measured all the registers while it was running. Of course its difficult to know if its in the exact same relative position every time, but was close at least.
Most of them read pretty close to the same, around 1.3 m/s held right against the grate. The lowest one was actually in the living room, I'm not surprised b/c that's the only supply duct I couldn't get to from underneath to tape/seal up yet, have to move some junk first.
Just as a review, it's a long ranch-style house w/ gas heat. The furnace is about 1/4-1/3 of the way along the length, in the middle, with kitchen aon the short side, living room is above furnace, then all rooms are on the other side, Jonas's room (~10x12) is at the far end as is ours. Ours is bigger (12x14) but has 2 supplies.
All the main rectangular trunks run the center of the house, with 6" round runs coming off the top, between the joists, with the registers on perimeter walls.
The long side of the main supply trunk starts out @ 20", after ~10' decreases to 16", then after maybe 20' drops to 12" for the last 10' or so.
Closing off 1 of the vents in our room (chose the very last one in the line) did help out a little - but we also keep our door open all the time, even night so we can hear the kids.
Unfortunately the thermometer on the anemometer I got is junk and clearly unreliable.
However what I did notice is that there is a substantial difference in the "time to warm" after the blower starts blowing.
That is, in the living room (which is above the furnace), when the blower first starts, it takes about 15 seconds for the air coming out to feel "noticibly warm"... then after about 15-20 more secs is is at max heat about as hot as it will get.
Meanwhile in Jonas's room (far end), its over a minute of blowing before hitting that "noticeably warm" mark, and then probably 30 secs before hitting heat plateau. And it only blows for a few minutes before cutting off.
Meanwhile, I can hear the metal ducts clanking from expanding/contracting from the temp change - but only on that far side.
Also, since I finished sealing all the joints, the basement noticeably cooler than the house, and the living room is now warmer than everywhere else; it feels like the differential between his room and the others (e.g. hallway, babies room, our room) has decreased a bit.
Since the air flow is fairly close (all within .2 - .3m/s rate), i'm still leaning towards my theory of needing insulation - all the cool air collecting in the ducts is just getting blown into the house, much less so on one end than the other, and maybe the sealing has actually made this effect worse. Maybe?
May try partially closing the registers in the living room to push that air elsewhere and balance it a little.