1985 4runner SR5

Ran Wolfden at URE last Friday night to camp with the girl and the dog. Suspension works well as far as I can tell in the small rocks. Open front and rear since I'm still trying to get the lockers wired and operational.
uploadfromtaptalk1446060226768.jpg
 
Front and rear E- lockers are both working with the test wiring rig and motorcycle battery. Went a few rounds with the rear actuator. I re-glued the magnets in the wrong magnetic pole orientation. Burnt the JB weld and freed the magnets. Broke one magnet cleaning the jb weld, so jb welded that one together. Finally got the compass and set the magnets rights.

It still didn't work until I took it all apart to set timing stroke and rebuild. Good articles on pirate and Marlins site.
uploadfromtaptalk1446261950820.jpg
uploadfromtaptalk1446261975923.jpg
 
So I guess since us 1st Gen 4runner guys are a dying breed, we need to get them all together for a URE trip!! To many dam jeeps out there now!!!! Lol
 
So I guess since us 1st Gen 4runner guys are a dying breed, we need to get them all together for a URE trip!! To many dam jeeps out there now!!!! Lol

Love too. Might be a little while on mine. Currently, in the middle of paint and interior. Also need to replace my rod bearings.
 
E lockers front and rear are wired and operational from the dash. Complete wiring and cutting board relay panel will be secured under the drivers seat. Low Range Off Road locker motor guards showed up this week.

uploadfromtaptalk1447425054208.jpg
uploadfromtaptalk1447425067112.jpg
 
uploadfromtaptalk1447631652381.jpg
uploadfromtaptalk1447631728906.jpg
uploadfromtaptalk1447631761360.jpg


Shiny LROR E locker motor guards got a quick shot of black paint. I went one drill bit size up and trimmed the edge next to the carrier for ease of installation. Overall nice product For $43 each + shipping.

Frightening wires and relays are secured for now. This solution is only slightly better looking than the test wiring bundle.
 
Dude, so stoked you got those lockers figured out. I was worried that you were gonna scrap em.

I'll be doing a day trip this saturday (Nov 21) send me a message if anyone wants to join.
 
Had to get it working. Used spare actuators are near impossible to find. Its easier to buy a complete elocker as a spare for about $400.
 
HELP...ideas suggestions needed. Im trying to make new frame tabs and/or modify the bud built transfer case skid crossmember to fit the longer drive train. Let me know what you guys would do. This is not supporting the whole weight of the drivetrain, there's another xmember on the factory AOD trans mount. Rough drawing below.

Factory Frame nuts are 6+ inches too far forward. Bud xmember holes can be used on one side. Drilling 3/8 w/o a drill press is miserable. Options so far.

A: weld angle to bud xmember, bolt tab to frame after welded flush nuts and plate.

B: weld angle to inside frame. Bolt bud xmember to angle.

C: extend bud xmember, buy more angle to weld on both frame sides. Bolt it up.

uploadfromtaptalk1448032591573.jpg
 
Got the bud built cross member skid mounted up. No more shattered transfer case nightmares. Went with option B as sketched above. Mainly chose B because Option C is still available plus the cross member can used on stock toyota running gear/frame someday.
uploadfromtaptalk1448312069316.jpg

Drilled two new holes in the driver side diagonal section of the cross member. 3x3 .25 angle was cut bent and rewelded to match the driver side cross member diagonal. Then drilled for 1/2 hardware with nuts welded to the bracket. Passenger was the same process but flat. AOD trans height actually keeps me from raising the tcase any further.
uploadfromtaptalk1448311925423.jpg

aimages.tapatalk_cdn.com_15_11_23_a11c0f1a70a38be84b6302234010b451.jpg
aimages.tapatalk_cdn.com_15_11_23_7fd470bd4851f8ce9d47a98bc1676312.jpg
 
Last edited:
I am assuming you welded the angle iron to the frame? I would suggest that you put another angle iron/ bolt assembly on the front side and weld the bottoms. ....
Maybe over kill, but I would weld some 45° plate in your angle iron..
 
I am assuming you welded the angle iron to the frame? I would suggest that you put another angle iron/ bolt assembly on the front side and weld the bottoms. ....
Maybe over kill, but I would weld some 45° plate in your angle iron..
Yes, the vertical face (top corners cut off an inch in) of the angle was plug and perimeter welded to the frame. I don't follow you exactly, you mean adding angle and bolt pair to the outboard side of each frame rail? This would mimic the factory transfer case cross member setup. I've already got a trans cross member helping keep stuff in place.

The right triangle brace on the front and back side of the angle wouldn't hurt on the chance the full weight rests on the skid. The 3/8 cross member would have to bend and drive train twist, enabling the horizontal angle to fold up. The stuff is strong in vertical load.

Just talking through all this out loud. I appreciate the responses.
 
Last edited:
Yea, the out side of the plate on the outside of the frame is just out in space and allows leverage to bend your angle iron......

Btw, we will be out there this weekend. ....
 
I've been chasing down driveability issues for a few weeks now.

A new air filter cured the low power and rich exhaust smell I've had for a bit. Anyone run prefilter cloth for URE dust?

Discount tire re-balanced the duratracs and got rid of vibes between 55 and 75.

I misadjusted the AOD tv cable a while back and finally connected the dots back to that as part of the cause for gas mileage. Corrected that back to a neutral factory setting, no transmission line pressure gauge, so i set it to no slop in the cable. Its been a noticeable seat of the pants improvement so far. I hope this tank's mpg will be up to 15-16 from 12-13 mixed driving.

Slowly mounting and wiring lights I've had for a year. Rock lights will find a home down below and the work lights might get a bracket to mount on the spare tire studs.

uploadfromtaptalk1448460826419.jpg
 
Back
Top