Random Metal Fab Fun.

So my new mower weighs about 1100 lbs compared to my JD265 which is around 500. It is also bigger by just enough that my 22" push mower is a very tight fit when I load it sideways at the rear of the trailer I use for mowing service.

The trailer is a 5x8 that I bought when I got the JD several years back and the 4x8 I had at the time was not wide enough.

The way it was built was with the axle much more to the rear than my 4x8 which had been pretty balanced.

I decided to turn it into a 5x10.

First step is get that useless, thin expanded steel floor out.

20180611_113734.jpg



Added some stronger cross members where the weight of the mower (most of it on the rear tires) will be sitting.

Just a note, the axle is bowed upward in the middle so that when the trailer is loaded it straightens out. I called the company to confirm when I bought it after the Lowes employee told me about it. It works, I see it straighten out when it's loaded heavy.

20180611_130945.jpg




Next, I cut some 24" pieces of 2" angle from the former crossmembers and simply cut the azz end off my trailer.

20180611_131038.jpg



Abbra cadabbra simply welded it all back together, making sure it was aligned perfectly and added 4 vertical ties to the rear.

I am not done, I have a few more mods to do like triangulating the tongue and building a front box for fuel cans and tools.

There you have it. 10 from 8.

20180611_161105.jpg


20180611_161204.jpg



Going to do a treated wood floor and I think steel sides but may do wood for that too.

Thinking about adding 2" -1/4" wall tube down each bottom rail for extra strength but not sure on that. A 2x10 bolted down each side will add a lot of strength too.
 
So my new mower weighs about 1100 lbs compared to my JD265 which is around 500. It is also bigger by just enough that my 22" push mower is a very tight fit when I load it sideways at the rear of the trailer I use for mowing service.

The trailer is a 5x8 that I bought when I got the JD several years back and the 4x8 I had at the time was not wide enough.

The way it was built was with the axle much more to the rear than my 4x8 which had been pretty balanced.

I decided to turn it into a 5x10.

First step is get that useless, thin expanded steel floor out.

View attachment 270141


Added some stronger cross members where the weight of the mower (most of it on the rear tires) will be sitting.

Just a note, the axle is bowed upward in the middle so that when the trailer is loaded it straightens out. I called the company to confirm when I bought it after the Lowes employee told me about it. It works, I see it straighten out when it's loaded heavy.

View attachment 270142



Next, I cut some 24" pieces of 2" angle from the former crossmembers and simply cut the azz end off my trailer.

View attachment 270143


Abbra cadabbra simply welded it all back together, making sure it was aligned perfectly and added 4 vertical ties to the rear.

I am not done, I have a few more mods to do like triangulating the tongue and building a front box for fuel cans and tools.

There you have it. 10 from 8.

View attachment 270144

View attachment 270145


Going to do a treated wood floor and I think steel sides but may do wood for that too.

Thinking about adding 2" -1/4" wall tube down each bottom rail for extra strength but not sure on that. A 2x10 bolted down each side will add a lot of strength too.

My only comment would be to consider the weight your wood floor will add. The extra length and beefier steel is already reducing the capacity of your trailer. Looks killer! I’ve never been brave enough to weld more than ramps or a jack on a trailer. Something about highway speed scares me. That’s a YouTube education for you.
 
It is rated for 2000lbs due to the tire rating. I plan to upgrade to better tires anyway with galvanized wheels but I had a wood floor in it before but took it out a couple of months ago in preparation for this project.

It handles it good and there are no pulling issues. The weight of the mower will be more centered now and the weight will be 40/60 or so loaded now.
 
So my new mower weighs about 1100 lbs compared to my JD265 which is around 500. It is also bigger by just enough that my 22" push mower is a very tight fit when I load it sideways at the rear of the trailer I use for mowing service.

The trailer is a 5x8 that I bought when I got the JD several years back and the 4x8 I had at the time was not wide enough.

The way it was built was with the axle much more to the rear than my 4x8 which had been pretty balanced.

I decided to turn it into a 5x10.

First step is get that useless, thin expanded steel floor out.

View attachment 270141


Added some stronger cross members where the weight of the mower (most of it on the rear tires) will be sitting.

Just a note, the axle is bowed upward in the middle so that when the trailer is loaded it straightens out. I called the company to confirm when I bought it after the Lowes employee told me about it. It works, I see it straighten out when it's loaded heavy.

View attachment 270142



Next, I cut some 24" pieces of 2" angle from the former crossmembers and simply cut the azz end off my trailer.

View attachment 270143


Abbra cadabbra simply welded it all back together, making sure it was aligned perfectly and added 4 vertical ties to the rear.

I am not done, I have a few more mods to do like triangulating the tongue and building a front box for fuel cans and tools.

There you have it. 10 from 8.

View attachment 270144

View attachment 270145


Going to do a treated wood floor and I think steel sides but may do wood for that too.

Thinking about adding 2" -1/4" wall tube down each bottom rail for extra strength but not sure on that. A 2x10 bolted down each side will add a lot of strength too.


20180613_073335.jpg
20180613_073413.jpg
20180613_112359.jpg
 
Oh God, no! That's way too much stainless to polish! My hands hurt just looking at it!

What finish are you going for? Random sanding pattern, #3, #7?
I'm lucky to have not had to do any of that. I've just been pulling fresh cuts off the jet table as they get done. The customer wanted a ripple pattern to it (as you can see on Africa in the background). Tedious multi stage with everything from 24 grit to 80 as far as I know. We anticipate a total of 10 hrs, two men just on Asia alone. If it was me, I'd contour it to show mtn ranges but dear God, that'd take til December! :eek:
 
I'm lucky to have not had to do any of that. I've just been pulling fresh cuts off the jet table as they get done. The customer wanted a ripple pattern to it (as you can see on Africa in the background). Tedious multi stage with everything from 24 grit to 80 as far as I know. We anticipate a total of 10 hrs, two men just on Asia alone. If it was me, I'd contour it to show mtn ranges but dear God, that'd take til December! :eek:

Beats the hell out of mirror polishing. We can polish. We don't want to.
 
Scrap metal build....looks like Godzilla ate a building and crapped it out.
0712182030.jpg


Another scrap build...cleaner and little more time taken.
0714181722.jpg
0714181825.jpg
Three phase on a cart.
 
Rainy day project of mine from yesterday. Handrails for the local brewery/restaurant. Not much interesting as far as fab goes, but the wrinkle red pcoat that our newly promoted powder coater Darius did this morning is a real head turner, so I figured I'd share.
IMG_20180725_133432847_HDR.jpg

IMG_20180726_115715697.jpg
 
Another project complete at work. We build a ton of custom gates and fences but this one was somewhat in-depth. We started with fence segments and the archway built in the shop and before the first brick column was even built, we designed a steel internal skeleton for each column that would leave exposed faces on either side for a weldable surface. The brick guys worked with us from start to finish bricking in each column around our steel structure. Today was install day so it took a few hours of field welding with a Miller portable 110 Tig/stick machine for the hinges and bracketry. I was happy I got to burn some 6013s while hanging out on the lake (in the backyard) with my homie Jason. :D

IMG_20180727_113015114.jpg

IMG_20180727_123220071.jpg

IMG_20180727_124542674_HDR.jpg

IMG_20180727_123210281_HDR.jpg
 
Last edited:
Yea I told my wife I was thinking about getting a little bigger saw than my ms180 that I keep in the truck and she agreed. Little did she know what I had in mind. It’s the full wrap handle version and I threw on an 8 tooth sprocket. She rips!
 
That's a dern saw right thar. More pics of the scabbard you made?

It’s 3/16 aluminum broke into a channel of sorts mounted to an adjustable track mounted to the loader frame
645226A9-DD55-4E10-9C0F-4A4C4CD4F649.jpeg
B634B723-D9C1-464E-A1CC-87ACEF0D1E7B.jpeg
52B7BFE4-182A-4BC5-9D67-6693A7B63DF8.jpeg
 

Attachments

  • AAAF3180-9CE3-474D-A873-D93701ABF1BB.jpeg
    AAAF3180-9CE3-474D-A873-D93701ABF1BB.jpeg
    118.4 KB · Views: 241
  • 7F75988D-3284-4BA7-88D5-AD7A6EA47B75.jpeg
    7F75988D-3284-4BA7-88D5-AD7A6EA47B75.jpeg
    99.7 KB · Views: 215
  • 7E12266F-7B5C-4A6B-A681-044668215C8C.jpeg
    7E12266F-7B5C-4A6B-A681-044668215C8C.jpeg
    152.4 KB · Views: 212
  • B9813A65-0AD8-4785-AF31-2B6739EF6F87.jpeg
    B9813A65-0AD8-4785-AF31-2B6739EF6F87.jpeg
    98.3 KB · Views: 224
Back
Top