I have heated with wood for several years with my second hand Squire woodstove. We heated with wood when I was a kid and it just feels "right" to me. I love the stove, b ut I wanted to make a few changes to make it look a little more modern. It was the classic Squire with 2 cast doors, 70's chic.
Out on the back porch on my dolly
I started with a plan to add secondary air tubes to make it more efficient. I used steel threaded pipe and pulled the air from the inside of the double wall.
Once I had that done, I started on a new door with ceramic glass so we could see the flames. I used 3/8 plate for the door. I added the sill for the glass to sit in and used fiberglass fireplace gasket to seal it. It bolts in so if I ever need to replace the glass or gasket it will be easy. I made the latch with a long 5/8 bolt that pivots in a nut welded to the door. Air tight and nothing to wear out. I had to cut the hinge off of the left side and had to fab up hinges to line up with the hinge on the right. I used my draft knobs from the old doors and I think it looks great. The stove works wonderful and with the new pewter paint job it has a steam punk feel. We are very happy with it and it was a fun project.
Clamped in position to make the hinges.
Drilling for the hinge pin.
Ready to weld.
Welded up.
Latch pivot.
Draft holes and controls
For some reason, I did not take pics of the sill for the glass. It is 1-1/2 x 1/8 flat bar welded around the inside perimeter of the hole. The front is 1 x 1/8 flat bar and it bolts over the glass and gasket. This leaves 3/8" (thickness of the door) for the 3/16 ceramic glass and 1/8 x 1 fiberglass gasket that wraps around the glass.
I love the look and it looks like a modern stove instead of a throwback to the Carter administration.