90's throw back.....Manche build

Mac5005 said:
Thanks.

Your attention to detail really shows.

I have access to a waterjet 24/7 yet I still cardboard template a lot of one off stuff as to make a detailed cad drawing of something non standard a lot of times requires a cardboard template to start.

Then I have to take the time to digitize it, and cut it out, and either make changes or grind it to fit.

Very rarely does my first drawing and cut part match what I need on non standard parts.

I can and do, typically just take template and transfer and cut the part by hand.

Cleanup for weld is nearly the same from plasma table as it is front cut using a straight edge.

My whole reason for asking as when I'm working with .120 or less. I typically cut everything with a Bosch jig saw and metal blades. WEAR EARPLUGS but it is faster than by hand with plasma and less cleanup.

Not trying to hijack thread, just sharing knowledge.

Matt your attention to detail is amazing and I can't wait to see it all done.

Let me know when it's time to tune the shocks, I'd love to come up and lend a hand.
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Thanks mac.

I've kinda figured the plasma table would take just as long or longer on the screen as I take with templates and weld prep. Doesn't bother me really....cheaper than therapy...[emoji41]

I've tried the jigsaw, but I cut straighter with an edge and plasma. I only tend to need to clean up the flame mark. Dross usually falls off when it hits the floor.

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Tuning should be fun. Already been in talks with Wayne on a base tune, and I'm probably going to spring for the DSC adjusters, at least for the rear. I feel confident on the front, and Wayne gave me an idea for a base tune on the rear, he thinks I'll need the DSC to get the rear in sync on the .64 motion ratio. I'll let you know when that day comes. If I can get to KOH in Feb, Wayne and I intend to get together, if not, I look forward to tinkering with it here myself.


I love welding sessions...

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Matt
 
I know some people that need some welding lesson . [ Curtis ] thanks matt for showing us this awesome fab work your giving us a lot of ideas on new builds
 
backhalf-cj said:
I know some people that need some welding lesson . [ Curtis ] thanks matt for showing us this awesome fab work your giving us a lot of ideas on new builds
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Thanks Tony.

Curtis is doing just fine, getting better everyday. [emoji481]

Matt
 
When you first posted those shock towers I thought "man is that gonna hold up?" I should've known from the rest of the thread you would surely nail it. They look great, and very stout.
I really hope to see this rig in person one day! Just mind blowing over and over!

When it's done you gotta build something else for us to watch for sure.


Sent from my iPhone using Tapatalk
 
mcutler said:
Thanks mac.

I've kinda figured the plasma table would take just as long or longer on the screen as I take with templates and weld prep. Doesn't bother me really....cheaper than therapy...[emoji41]

I've tried the jigsaw, but I cut straighter with an edge and plasma. I only tend to need to clean up the flame mark. Dross usually falls off when it hits the floor.

bbde78a0d98aae179436399b0da66134.jpg
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Don't mean to derail but, what plasma cutter do you run? Been sorta shopping around for one to use in my garage. Finally willing to say screw this cutoff wheel crap lol
 
77GreenMachine said:
When you first posted those shock towers I thought "man is that gonna hold up?" I should've known from the rest of the thread you would surely nail it. They look great, and very stout.
I really hope to see this rig in person one day! Just mind blowing over and over!

When it's done you gotta build something else for us to watch for sure.


Sent from my iPhone using Tapatalk
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Thanks!

Fortunately, have more builds coming after mine is done! Must be some patient people, lol.


iwaxmyjimmy said:
Don't mean to derail but, what plasma cutter do you run? Been sorta shopping around for one to use in my garage. Finally willing to say screw this cutoff wheel crap lol
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Mine is a thermal dynamics 38. I've been told their quality dropped off after a buy out. I've had this one about 12 years. Not sure what brands are preferable these days.

Frankly, I'd use oxy/ acetylene before I'd do cut off wheels, just personal preference.

Matt
 
You guys need a nice, big, vertical bandsaw. They are pretty common with up to a 36" throat, require no air, and basically no cleanup after cutting.
 
I ain't got room for that in my 2 car garage lol


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Mac5005 said:
WEAR EARPLUGS
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:lol:


I've had ear plugs in all day.

Found out a couple of months ago that I can hear about 1.5kHz higher than a buddy of mine, who is a couple of years younger.
 
So what do you do for a straight edge when cutting with a plasma. I pretty much just use mine to cut brackets and whatnot of frames when doing lifts then rough cut custom pieces.

I can't wait to see this thing in person it looks incredible. I'm gonna start playing the Lotto so when you decide to sell this and PJ decides to sell that new JK buggy he is building I can afford both. Keep up the good work.
 
ABadJeeper said:
So what do you do for a straight edge when cutting with a plasma. I pretty much just use mine to cut brackets and whatnot of frames when doing lifts then rough cut custom pieces.

I can't wait to see this thing in person it looks incredible. I'm gonna start playing the Lotto so when you decide to sell this and PJ decides to sell that new JK buggy he is building I can afford both. Keep up the good work.
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Thanks!

Typically just use a piece of 1" square tubing or a speed square. One tip that I've found to make clean up easier on straight cut material; I scribe all the cut lines fairly deep, not mark with a pencil or sharpie. When grinding clean, I hold the body of the grinder perpendicular to the material grinding with the cut rather than holding in line and grinding across the metal. Once you cut down to the scribe line, it will peel just slightly-that's when I know I've got it straight. Plus you won't get the low spots like you would grinding across the edge. I'll take a pic when I get to the shop, hard to explain in type.

Matt
 
ABadJeeper said:
So what do you do for a straight edge when cutting with a plasma. I pretty much just use mine to cut brackets and whatnot of frames when doing lifts then rough cut custom pieces.

I can't wait to see this thing in person it looks incredible. I'm gonna start playing the Lotto so when you decide to sell this and PJ decides to sell that new JK buggy he is building I can afford both. Keep up the good work.
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You can use anything straight. I have 2 squares one large one small, and a speed square that i use. Since i drag the tip, i use thinner straight edges. You do have to careful not to cut in to the square, but it happens. You can get a very nice edge if you take your time and hold the gun square to the surface.

For complex shapes, I use noncorrigated cardboard and i undersize the pattern by 1/8. The cardboard is right at 1/16th thick so it holds a shape very well. Once the shape is cut either hot glue it or use magnets to hold it to the steel you want cut, and then chase the pattern. It works very well.
 
Both shock mounts complete.

While I had lots of scraps around my plasma cutter, I went ahead and installed the factory hood prop, I was tired of screwing with a stick... I will add a hook of some sort so no rattles.

We now have a roller.


Onto the bridge, bumps, and rear sway bar- courtesy of my good friend @Paul, fellow BDB brother.

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Matt
 
Got started on the bridge...

Ran out of p&o, so this bottom piece has the mill scale.


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Used the 2x3 to keep the piece straight.

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...and before I attach this permanently, will be making the reservoir bracket.


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Matt
 
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