Stock class XJ build.

What a Great time. First I am very thankful for all the family and friends that helped me get ready for this year's KOH race.

We spent countless hours in the shop at home prepping the car and it was all worth it. We ran some tests runs in the whoops and we can run 45 in the whoops and it is super smooth. Can't complain doing that in an old beat up Jeep Cherokee on leafs springs.

We did have a few issues we had to fix before race day and I am very happy we found them all before the race started. We took apart the power steering I think 5 times till it was all correct. We adjusted rear air bumps which made it even smoother and faster.

Race recap: we started about Midway in our class about 8:32am and the Jeep did great all the way to the first pit. We were able to hold our own this year and Jeep felt great until about 1 mile out of pit one. We pulled in and the found lower control was loose so the pit guys tightened it up and put a take weld on it. We took off and again no big issues until close to pit 1 B where the pit crew was ready with welder and pit more weld on the arm, filled up the fuel and tightened the wheel lugs.

We set off to the main pit and again Jeep was great. We came into main and just drive straight through and back into the desert.

By this time we had some noises but nothing we were to worried about until we heard some clanking and I noticed the front was not pulling. We checked everything but could not find anything visible that was broke. So we continued on until we came to a large rock and we found the front had no pull at all. We believe we destroyed the front locker or Carrier. (we will find out when I get home and rip it apart)

At that point we just helped 6 other teams get up the rocks and continue on. We eventually built a ramp out of rocks and launched the Jeep up and over. As we created the top of the hill I made the decision to pull from the race as we still had 4 more Rock trails and with no front pulling it most likely would not have made it to the finish.

We ended up doing 106.5 miles in about 5.5 hrs. Heck of a lot better than last year. I am 100% sure if front held together we would have had a finish this year. Oh well maybe next year.

Thanks to:
My wife Jessica and my kids
Doug Johnson
Kevin Shortt
Rick O'Shea
John Herr
Ron Watson
Martin Thiele
Dave Henson
Joe Murphy
Scott MacIntyre
Russ MacIntyre
Steve Milano
Josh Olevsky
Justin Barney
Ken, Donna and kids

Also thank you to my sponsor support:
Ironman4x4Fab.com
East Coast Gear Supply
Rugged Radios
Rusty's Off-Road Products
PSC Motorsports
BFGoodrich Tires
Impaks Garage

Ultra4 Racing
King of The Hammers
#4620
Ultra4 KOH Fans

If you read this far, be on the look out for more pictures I will post over the next week.
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Have you opened up the front to see what is broken?
 
Have you opened up the front to see what is broken?
Nope

I did clean up garage a little and get Jeep on lift. Just been taking time with the family.
 
Awesome!

How do you like the Prothane's up front? I'm thinking of putting them in my rear springs. I'm sick of the bump stops popping out.
 
Awesome!

How do you like the Prothane's up front? I'm thinking of putting them in my rear springs. I'm sick of the bump stops popping out.
They work great. This is my third set on Jeep's and no issues.

Trust me I hit them hard when racing.
 
10-4. I might give them a try. Do you just have them “floating” inside the coil?
I welded a 1.5" piece of tube to coil bucket and bump slides over that and stays in place. I'll get a pick and post it later on.
 
Pics of how i use the prothane

Weld a tube to coil bucket
Weld a tube to flat plate and insert in top of prothane
Insert prothane in coil and assemble and then slide prothane down over the tube on coil bucket.

This way it stays in place
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Jeep is almost back together. Front axle is back in and gears built by East Coast Gear Supply.

We used some unique measures to bend the rear axle back straight.

More bracing on rear axle coming

Ironman4x4Fab.com
Rugged Radios
PSC Motorsports
BFGoodrich Tires
Ultra4 Racing

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Do you chain down your rear? Or was it bent some other way?
 
Do you chain down your rear? Or was it bent some other way?

it was bent up on the outside edges of axle..

by using chains on outside and bottle jacks farther in we were able to pull the axle back almost straight.. We welded in a brace and left it over night and then I will add more bracing and leave it under tension for a few days and see how well it holds..

the bend came from hitting the air bumps so hard and not having an axle brace across axle to stop from bending when tires were being compressed
 
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Pics of how i use the prothane

Weld a tube to coil bucket
Weld a tube to flat plate and insert in top of prothane
Insert prothane in coil and assemble and then slide prothane down over the tube on coil bucket.

This way it stays in place
024ac4fd6c9d26607929f0b1b5a1496f.jpg
34497dc27950cdc1417547fda5d47dd4.jpg
b835fa870fe57a5e65ac1c112f696990.jpg
22bfa8216c39a465270d3ae91613df77.jpg
2af84c1d476c6dbfcedb21801556e684.jpg


That is sooooooo ECORS!
Works like a champ!
 
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