Some of y’all will appreciate this. For some of y’all, it will confirm you’re suspicions that I’m an idiot. Haha.
So for a while I have been running stock YJ steering pumps. After 4 yrs on the same pump, mine was getting very noisy and angry.
My pump has the stretched spring and drilled orfice. Steering was great but got noisy and frequently got hot, bypassing a ton of fluid at idle.
So last weekend I swapped to a new (parts store) pump. Put my orfice outlet fitting in it, and used the non stretched spring, only stretch a tiny bit, to get the pressure back down some.
New pump was quiet, but wouldn’t stop seeping around where the line attaches.
So yesterday I decided, let’s change that o ring 4th time again, and while I have it apart, I’ll put on my fancy alum reservoir.
Swap reservoirs, bleed system, no leaks. Good to go. After running a few minutes, this pump gets horrendously noisy. Screaming and hot.
So, I say screw it, I have a trail gear pump on the shelf, supposed to be for a build, screw it, let’s get it on there.
Now, to mount the TG pump, I have to drill and tap the holes out to 3/8 for it to attach like the factory YJ pump. The YJ pump uses all 5/16 hardware. So this turns into milling out the adjustment slots to fit the new 3/8 hardware.
The holes in the TG pump were too big to tap 5/16.
Get that done now onto the lines.
The TG inlet is -10 an, and outlet is -6. But my YJ still had factory GM metric o ring lines.
A-ha. Remove the TG -6 outlet fitting, drill stock YJ outlet fitting to same size orfice as TG one, and boom, TG pump to YJ hose.
So I go this morning and get a -10 line made up at my local Napa for the feed line.
Get it installed, bleed everything, get all the air out, and finally fire it up.
Problem solved, pump is quiet and isn’t bypassing a ton of fluid at idle.
Everything is great. Ready to get the rest of the jeep ready to go next weekend and clean up.
So I let it run to warm up and say, let me just turn the wheel back and forth to make sure everything is good to go.
Wham. Psssshhhhhhhh. Shit.
Apparently the YJ outlet orfice fitting is slightly under size at the threads compared to the TG -6 an outlet fitting. Despite me checking everything between both pumps on the bench and both fittings, and it all assembling and tightening correctly,
It blew the outlet fitting out of the pump and most of all the fluid on the fender/hood/floor.
Now I’m cleaning up and going home to order another $200 worth of hose and fittings and adapters to make this weekends trip. Makes me want a new hobby.
Sorry for the pic clarity, my phone on the fender got covered in hyd oil as well.